1) The machine with high output running speed about 1200-1800 pcs/ hour. 1 operator run the machine, 1 assistant for adding materials. 2 QC check the quality when box come out and then pack.
2) High-precision rigid box equipments The machine adopts Switzerland find throttling valve and electric eye rectify a deviation (error is +-0.1mm). This will increase the rigid box quality.
3) The glue feeder part of the rigid box machine uses servo feeder control system. It saves about 10-20 mins. for adjust feeder when change the paper size.
Traditional machine using the cam control system which needs to adjust the gears when change the size of paper. The new system (servo feeder) makes it easier and faster. Just input the size of the paper into the computer, machine can automatically adjust the glue feeder part.
Feeder to achieve automatic delivery for wrap paper and cardboard, precision to suck one sheet per time, keep them no deviation during delivery.
Hot-melting glue system to automatic heating, circulation, mix the glue and precision to control the viscosity of glue, can also automatic wash up gluing tank after finish glue work.
Quad stayer to automatic folding cardboard and 4 sticking its four corners by hot melt glue tape, then delivery it to the designated place of conveying belt.
The hydraulic pneumatic spotter device combine with precision photoelectric detecting switch in order to correct and place it on the right position of the sticker cardboard box on the glued wrapping paper.
The square press tooling can compact each conveying box that comes under its range, make the contact surface between wrap paper and cardboard box more neat and smooth, and remove air bubbles.
It can continuously feed with folded box, which in turn wrap and fold the turn in boxes in single operation for fine finish.
The convenient control panel equipped with sensitive touch screen-HMI system can freely transform between English and Chinese, make each operate turn to easy.
This machine adopts the advanced PLC, it can precision control and realize the details operation of automatic rigid box production process.
Forming and folding mechanism adopts mechanical and electrical pneumatic to solve the whole folding ear, middle folding ear.
Forming and folding mechanism adopt mechanical and pneumatic together to achieve full fold into the high-end 60mm.
Precision and Quality: Electromec technologies often deliver superior precision and consistency in binding quality, essential for professional-grade publications.
Speed and Efficiency: With capabilities like 2500 CPH, electromec machinery offers high throughput, essential for meeting tight deadlines and high-volume demands.
Flexibility: These machines can typically handle a wide range of book sizes and thicknesses, making them suitable for various projects.
Durability: Electromec systems are designed for longevity and reliability, ensuring your investment continues to pay off over many years.
Ease of Use: Advanced control panels, often with touchscreen interfaces, make operation straightforward, reducing the learning curve for new users.
Automation: Many processes are automated, reducing the need for manual intervention and thereby minimizing labour costs and the potential for human error.
Electromec perfect binders are typically designed for soft cover book binding but may have capabilities for other types of binding depending on the model and configuration.
The glue applied in perfect binding needs to be cured, which is typically done through cooling (for hot melt adhesives) or UV curing (for PUR adhesives). The specific process can vary depending on the type of adhesive used and the machinery's design.
Yes, most electromec perfect binders can handle a variety of paper types and weights. However, it's important to consult the machine's specifications to ensure compatibility with your specific materials.
Regular maintenance typically includes cleaning the glue pot, checking the clamps and other moving parts for wear, and ensuring that the electronic components are functioning correctly. The specific maintenance schedule and procedures will depend on the machine's model and usage.
Many modern machines are designed with energy efficiency in mind and use adhesives that are safer for the environment. Additionally, the precision of electromec machinery can reduce waste by minimizing errors and rework.